Capacitive Level Measurement Instruments Capacitive level measurement instruments measure electrical capacitance of a conductive rod inserted vertically into a process vessel. As process level increases, capacitance increases between the rod and the vessel walls, causing the instrument to output a greater signal. The basic principle behind capacitive level instruments is the capacitance equation: C = […]

Weight Based Level Measurement Instruments Weight based level measurement instruments sense process level in a vessel by directly measuring the weight of the vessel. If the vessel’s empty weight (tare weight) is known, process weight becomes a simple calculation of total weight minus tare weight. Obviously, weight-based level sensors can measure both liquid and solid

Magnetostrictive Level Measurement A variation on the theme of echo-based level instruments, where the level of some process material in a vessel is measured by timing the travel of a wave between the instrument and the material interface, is one applied to float-type instruments: magnetostriction. In a magnetostrictive level instrument, liquid level is sensed by

Other Differential Producers Other pressure-based flow elements exist as alternatives to the orifice plate. The Pitot tube, for example, senses pressure as the fluid stagnates (comes to a complete stop) against the open end of a forward-facing tube. A shortcoming of the classic single-tube Pitot assembly is sensitivity to fluid velocity at just one point

Ultrasonic Level Measurement Instruments Ultrasonic level measurement instruments measure the distance from the transmitter (located at some high point) to the surface of a process material located farther below using reflected sound waves. The frequency of these waves extend beyond the range of human hearing, which is why they are called ultrasonic. The time-of-flight for

Echo Based Level Instruments A completely different way of measuring liquid level in vessels is to bounce a traveling wave off the surface of the liquid – typically from a location at the top of the vessel – using the time-of-flight for the waves as an indicator of distance, and therefore an indicator of liquid

Displacement Interface Level Measurement Displacer level instruments may be used to measure liquid-liquid interfaces just the same as hydrostatic pressure instruments. One important requirement is that the displacer always be fully submerged (“flooded”).  If this rule is violated, the instrument will not be able to discriminate between a low (total) liquid level and a low

Torque Tubes An interesting design problem for displacement-type level transmitters is how to transfer the sensed weight of the displacer to the transmitter mechanism while positively sealing process vapor pressure from that same mechanism. The most common solution to this problem is an ingenious mechanism called a torque tube. Unfortunately, torque tubes can be rather

Displacer level instruments exploit Archimedes’ Principle to detect liquid level by continuously measuring the weight of an object (called the displacer ) immersed in the process liquid. As liquid level increases, the displacer experiences a greater buoyant force, making it appear lighter to the sensing instrument, which interprets the loss of weight as an increase

Pressure Sensor Accessories Multiple accessories exist for pressure-sensing devices to function optimally in challenging process environments. Sometimes, we must use special accessories to protect the pressure instrument against hazards of certain process fluids. One such hazard is pressure pulsation, for example at the discharge of a piston-type (positive-displacement) high-pressure pump. Pulsating pressure can quickly damage